3D CNC door manufacturer in New Delhi

A door is the one panel in a house that gets touched every day, slammed occasionally, and looked at from 300mm away. That changes what a 3D CNC door manufacturer has to get right compared with a wall panel: the carving is the easy part, and the board, the depth and the finish are where doors fail.

We cut door faces on the same routers as everything else, held to ±0.3mm, from a file you approve before the machine starts. The carving runs edge to edge on the shutter face — no applied mouldings, no stuck-on trim — so there is nothing to lift, and nothing that reads as an add-on when the light rakes across it. Depth of relief typically sits between 8mm and 18mm; deeper than that and the door starts to lose the section it needs around the lock body and the hinge leaves.

Two build routes cover almost every enquiry. A carved door skin is a 6mm to 12mm face that gets bonded onto an existing flush shutter or a frame-and-panel core — the usual route when a builder has already supplied doors, or when weight matters. A solid carved shutter is cut from 25mm or 30mm board and finished as the door itself. The skin is cheaper and lighter; the solid shutter takes deeper relief and a heavier hand on the handle.

Main doors, pooja doors and internal doors

Main doors are usually the deepest carving and the largest single panel, and they are the ones most likely to face a semi-open lobby, so board choice gets a second look. Pooja doors are almost always figurative — Lakshmi, Ganesha, temple arches — and almost always a pair, which is the case where cutting matters most: we cut both shutters from the same file in the same setup so the carving lines up across the meeting stile. Internal doors tend to be geometric or parametric, shallower, and specified in sets, where the value is that panel twelve is identical to panel one.

Hardware, and where it goes wrong

Every lock body, hinge, latch and eyehole is cut on the machine, not drilled on site, and it is cut from the hardware drawing rather than a guess. This is the single most common thing that ruins a carved door: a site-drilled lock mortice that lands in the middle of a carved motif, breaks through a thin section behind the relief, and cannot be moved. Send the hardware model with the design and the cut-outs are placed where the carving allows them, or the carving is nudged so the hardware fits.

Finishing happens in the same building — PU, duco, lacquer and polish — so a pair matches, and so a set of twelve internal doors matches on the last one as well as the first.